Free Online Technical Support
Frequently Asked Questions

Pexatherm Underfloor Heating

1- General

Why should I consider using underfloor heating in my new house?
Most people find radiators unsightly and intrude on interior space and design. They always seem to be in the wrong place when it comes to furniture layout or room design. Open design, high ceilings and windows, such as in a barn conversion, benefit immensely from low convection and gentle radiant heat of underfloor heating.

Is it as comfortable as it is made out to be?
Once you experience the draught-free environment and the even temperature of underfloor heating throughout the house you will not want to go back to traditional heating. Low air temperature avoid drying the air as is caused by hot air from radiators. Summer comfort is extended all year round.

Can I have underfloor heating and radiators?
IPPEC introduced the mixed heating system of underfloor heating on ground floor and radiators upstairs, or in existing part of the building, as far back as 1988.  Using radiators for 2 hours in the morning and 3 hours in the evening in bedrooms, is a cost effective solution.  Towel rails in bathrooms are useful for drying all year round.  Many of IPPEC customers choose the Pexapipe radiator system for upstairs alongside Pexatherm underfloor heating system for the ground floor.

Can I have warm water underfloor heating in the bathroom only?
IPPEC offers a special radiator towel rail valve which connects PEX UFH pipe to the towel rail. This way, low temperature water is provided from the towel rail to the floor of the bathroom. This is an inexpensive solution for people desiring underfloor heating in bathrooms. See the control section on this site.

What if I get a leak in the floor?
Durable PEX pipe does not corrode or scale.  It withstands high water temperature and pressure.   Should the pipe be damaged accidentally, IPPEC supplies a repair kit which consists of PEX to PEX compression coupler and sleeve.  The circuit in question is isolated at the manifold. Pexatherm manifolds have individual as well as overall isolation valves.  The floor is removed just in the area of the damage.  The pipe is cut and reconnected with the above kit.  The floor are is remade with screed or floorboard.

What is the warranty given on the pipe?
Reputable pipe manufacturer’s such as ours, offer a 10 year warranty backed up by independent insurance cover for consequential damage to property caused by leaking pipe not accidentally damaged. Some companies offer a further 10 - 15 years warranty, but this is only for pipe and the value of this could be as little as 1 metre of pipe with two couplers. Therefore the insurance cover and the consequential damage are the essence of the warranty.

What is the minimum floor depth required?
Pexatherm UFH should be installed in a typical depth of 125 mm under floor finishes in solid floors.  The insulation over the slab is floor grade polystyrene 50 mm thick while the screed on top is 75 mm thick.  We also supply 70 mm polystyrene floor grade insulation where floor depth allow it. Thinner insulation can be used for larger area and on first floor or when higher grade insulation is used such as polyurethane boards.  Screed less than 60 mm thick requires reinforcement.
Pexatherm UFH can be installed between joists of suspended first floor or between battens of floated floors.  Thus the system may not require the extra depth in floor.   IPPEC supplies modules panel as well as pipe in metal plates for such floors. See Pexatherm systems.

Is reinforcing mesh required?
There is no need for a mesh if the screed is around 75 mm thick above floor insulation. A proper reinforced mesh, i.e. not chicken wire, must be used above the pipe and in the middle of the screed if the thickness is less than 60 mm or if there are exceptionally high loads on the floor.

Is Pexatherm UFH expensive to install?
Pexatherm UFH can be no more expensive than radiator central heating when installed at 'first fix' in a new building.  Laying pipe on mandatory ground floor insulation and covering it with concrete or screed is a very cost effective heating solution.  Connecting the UFH manifold with IPPEC's primary PEX pipe in sleeve back to boiler at first reduces installation costs further still.  Let us quote for your project and see for yourself.

Is Pexatherm UFH more economical to run?
Yes. See Pexatherm section. This is because there is less convection and thus lower air temperature for the same comfort level. Lower air temperature reduces heat losses through air changes. One of the highest heat loss in space heating. Radiators are sited under windows for better heat distribution and therefore the heat loss through the window is quite high.

Is it true that Pexatherm UFH is even more economical to run with condensing boilers?
Pexatherm UFH always uses low temperature water and condensing boilers are most efficient with low water return temperature.

Can I have UFH on both floors.
I do not want to see radiators. You can have the PEXATHERM systems in any floor. The pipe-in-rail or the pipe-in-staple is used in solid or suspended concrete floor (such as beam & block), while the pipe-in-plate is used with suspended timber or 'floated' floor. The aluminium plates with two or three grooves are fixed to the joists and supported by insulation from below. The pipe is clipped in the grooves and the floorboards are laid over the plates. IPPEC offers heating panels that are fixed in floors, walls and ceilings. See the Pexatherm section or contact us for leaflets on all these systems.

Should I use screed (or pug) between joists or metal plates?
Metal plates diffuse the heat form pipe to floor. They are light and easy to handle and fix. Pexatherm diffusion plates are painted black to transmit radiant heat even when they are not 100% in contact with the floorboard. They are available in 300, 400, and 600 mm width and are 1250 mm long.
Screed is heavy and and awkward to handle as it is a wet product. Laid in narrow and thin strips between suspended floor joists it is liable to crack and crumble. Specially with the pipe expanding and contracting with the heating cycle.

Can we have wood finish with UFH?
Yes.  Any floor finish can be used with Pexatherm systems, and we are happy to advise on laying procedure of wood floor.  Our showrooms have solid and laminate floor finishes as well as tiles and carpets in other areas.  Visit us to see the floors and feel the comfort of Pexatherm UFH systems.

I am worried about potential problems with solid wood on heated floors.
Wood shrinks when dried by the heated floor in Winter and expand with moisture in Summer on the unheated floor. While screed does the opposite. Float the boards on the heated screed with a thin layer of 2-3 mm of PE foam in between. This gives the best heat output and keep wood flat. The boards are glued together up to 4 m width and allowed to expand at the edges under skirting boards and into Pexatherm edge insulation and expansion joint. Trust gravity to keep it flat on the floor.

Can I lay 2" battens on heated screed and then fix floorboards on top?
Having a gap between heated screed and floor finish reduces UFH heat output considerably. The air gap is an insulator and the heated air dries the wood. Although you can bury the battens in the screed and fix the boards to them. This option may not allow enough movement between boards and floor below. The boards must maintaining contact with the heated screed via a plastic sheet to avoid vapour entrapment.

I would like to use flagstone with my underfloor heating.
Cold surfaces such as stone and tiles are ideal with Pexatherm underfloor heating. They become pleasant to walk on in Winter. Treat them as very thick tiles. Make sure there is enough screed on pipe before laying them and use softer screed (mortar) in between to allow for the slight difference in expansion between them and the screed below.

We are extending the floor area. Which Pexatherm UFH system to use? The existing kitchen has solid floor.
If you are willing to remove or lower the existing floor, use any of the Pexatherm systems for solid floors. Such as pipe-in-rail or pipe-in-board. You need a depth of about 70 mm for polystyrene (or 50 mm polyurethane) insulation plus 70 mm screed plus floor covering.
If you do not wish to remove the existing floor, then use pipe-in-plate system throughout. This will raise your existing solid floor (and the new floor) by at least 50 mm. The depth depends on amount of insulation required.

Can we use your Pexatherm underfloor heating system under carpet?
Carpet and underlay are insulators and therefore resist the heat flow. The underfloor heating has to run at slightly higher temperature under carpet than tiled floors. Make sure you have good insulation under the carpet. See the insulation page in the energy efficiency section. Since the main role of underlay was to insulate the floor, then there is no need for it in a modern well insulated house. (as floor is already insulated). Use the money saved on a better carpet.

Go to Top of the page

2- Specific to Pexatherm Underfloor Heating

How big is the manifold?
See manifold details page under Pexatherm section.

Can you explain why we need the manifold? What's it for and do we need a plumber to fit it?
Each room has a a heating circuit made of a long coil of pipe. All the pipes start and return to one location and are connected to by a series of Tee fittings, a distribution manifold, to the boiler. It is advisable to use an experienced plumber to fit the manifold and connect it to the boiler.

Where should I place the manifold?
Anywhere, but preferable in a central place. That is under stairs, in an airing cupboard. IPPEC supplies PEX primary in conduit to connect manifold to boiler in the floor and within the floor insulation. This the best and least expensive way to connect the manifolds that are not near the boiler. Manifolds placed centrally avoid the problem of heat contamination when one pipe passes through another room to reach manifold. Also pipe congestion is avoided with centrally placed manifold since pipes spread radially from the manifold.

My boiler already has a circulation pump. Why do I need another one for the the underfloor heating?
Underfloor heating operates at low water temperature compared to radiators. The pump between the mixer and the manifold is required to reduce the water temperature in the floor. This pump pulls some cool return water from the underfloor return manifold and mixes it with a small amount of hot water from the boiler. It then pushes mixed reduced water temperature in the floor. See the Pexatherm control section.

Do I need a thermal store?
Not with Pexatherm UFH systems. ThePexatherm mixer valve set is used instead saving you capital cost ane running expenses.

Do I need to put corrosion inhibitors?
Corrosion inhibitors can be used in PEX pipes to protect the metal parts of the systems, as in the case of a mixed system (underfloor and radiators using the same boiler). This inhibitor also protects the boiler, pumps and valves. Most common inhibitors can be used with PEX pipe. Use Copal or similar with aluminium heat exchanger boilers.

Is there a need for pressure testing before screeding?
Most suppliers recommend pressure testing before screeding. IPPEC recommends pressure testing to 10 bar pressure and is a requirement for the warranty to be valid. This ensures the pipe was not damaged in any way during installation and at any stage of the construction process before screeding.

Does special screed have to be used?
Anhydride screed (liquid screed or self-leveling screed) can be used with Pexatherm underfloor heating to give faster response time from a slightly thinner screed. However most underfloor heating systems use ordinary screed with plasticiser type additive. Ready mixed screed can be used too. The important thing to remember is that good quality screed must be used and it must be well compacted around the pipes. IPPEC supplies a special screed additive to use with sand and cement semidry screed.

One room is cold while the rest of house is to temperature.
In almost all cases there is air in that room circuit. Close all other circuits at manifold and run system until all air is vented by the automatic air vent on the manifold. Once room is warm open other circuits.

The Pexatherm programmable thermostat has reached temperature in the hall but other rooms are still cold.
Reduce the flow rate at manifold by closing lockshield valve half a turn until all room reach temperature at the same time as hall.

Do we put the heating pipes under units or cupboards?
As a general rule we do not put PEX heating pipes under fixed cupboards or units. Sometime pipes may be passed under cupboards leading to other areas. Those pipes can be lagged with Pexapipe conduits to reduce the heat output if necessary.

How do we reduce the heat output from pipes near the UFH manifold?
This is a common problems as the PEX heating pipes are close to each other near the manifold and sometime these pipe are in the floor of an enclosed corridor. IPPEC has been supplying, for many years, conduit pipe which when placed over the heating pipe acts as an insulator reducing the output from the floor. The same applies in an enclosed corridor. All the flow pipe are sheathed with the conduit in this instance.

Can anyone lay underfloor heating?
Laying the insulation and fixing the pipe according to the plans drawn out by IPPEC can be done by anyone. Connecting the pipe to the manifold, pressure testing, and connecting manifold to pump to boiler requires the service of a good plumber or heating engineer. IPPEC can recommend installers. IPPEC has a continuous training programme for new installers held in their training centre.

How can I be sure that my bathroom will be warm?
We offer variable pipe spacing with a high pipe density in bathrooms to give a high heat output.

Can I bury the electric cables in the insulation layer under my UFH system?
There is no problem if the electric cables are in the insulation layer. However we suggest the use the flexible Pexapipe conduit to enable replacing the cable in the future. We also set our hot and cold plumbing pipes in conduit in the insulation. (See the Pexapipe section.)

I will be extending in the future. Do I need a new manifold?
We can supply primary pipe in conduit for future connection. This primary pipe solution will cater for future extension using another manifold.
Alternatively, the UFH manifold could be placed on the common wall of extension and existing property. Then this manifold can be extended later to connect the second phase pipes to the enlarged manifold.

Go to Top of the page